1.
(001) what type of hammer do you use to do light chiseling?
Correct Answer
B. Riveting
2.
(001)what type of hammer do you use for double seaming lids?
Correct Answer
A. Setting
Explanation
The correct answer is "setting." When double seaming lids, a setting hammer is used. This type of hammer is specifically designed for this task and helps to securely seal the lids in place. It is important to use the correct tool for the job to ensure proper and effective results.
3.
(001)what type of punch do you use to align fastener holes in two pieces of metal?
Correct Answer
B. Drift
Explanation
A drift punch is used to align fastener holes in two pieces of metal. It is a long, tapered punch with a pointed tip that helps guide the fastener into the correct position. The taper allows for precise alignment and prevents the punch from getting stuck in the hole. By using a drift punch, the holes can be aligned accurately, ensuring that the fasteners fit properly and securely in the metal pieces.
4.
(002)what layout tool do you use to mark cut lines on metal surfaces?
Correct Answer
A. Scriber
Explanation
A scriber is a layout tool commonly used to mark cut lines on metal surfaces. It is a pointed tool with a sharp tip that can be used to scratch or etch lines onto the metal. By using a scriber, precise lines can be marked, allowing for accurate cutting and shaping of the metal. Dividers, prick punch, and layout punch are also layout tools, but they are not specifically designed for marking cut lines on metal surfaces.
5.
(002)The included angle of a center punch should be?
Correct Answer
D. 90
Explanation
The included angle of a center punch should be 90 degrees. This angle is necessary to create an indentation on a material with precision and accuracy. A 90-degree angle ensures that the punch will create a perpendicular mark on the surface, allowing for easier drilling or further machining operations. This angle also helps prevent the punch from slipping or wandering off the desired location.
6.
(002) What is used to determine the depth of a corrosion pit?
Correct Answer
C. Depth gauge
Explanation
A depth gauge is used to determine the depth of a corrosion pit. It is a measuring tool specifically designed to measure the depth of small holes or depressions. By placing the depth gauge into the pit, the user can accurately measure the depth of the corrosion, allowing for proper assessment and potential repair of the affected area. Magnifying glass, straight edge, and scribe are not suitable for measuring the depth of a corrosion pit.
7.
(002) The unit of measure used with a scale is the?
Correct Answer
A. Gram
Explanation
The unit of measure used with a scale is the gram. A gram is a metric unit of weight or mass, commonly used for measuring small objects or quantities. It is a more precise unit compared to pounds, ounces, or kilograms, which are used for larger or heavier objects. Therefore, when using a scale, the most appropriate unit of measure is the gram.
8.
(003)What type of metal cutting snips is known as tinner's snips?
Correct Answer
C. Straight
Explanation
Tinner's snips are a type of metal cutting snips that have a straight blade. These snips are commonly used by tinners or sheet metal workers for cutting straight lines in metal sheets. The straight blade allows for precise and clean cuts, making it ideal for their specific tasks. Other types of snips, such as offset, curved, and aviation snips, have different blade shapes and are used for different cutting purposes.
9.
(003)What type of file do you use to sharpen the blades of cutting tools?
Correct Answer
C. Single-cut
Explanation
A single-cut file is used to sharpen the blades of cutting tools. This type of file has one set of parallel teeth that run diagonally across the file's surface. The teeth are designed to remove material in one direction only, making it ideal for sharpening the edges of cutting tools. The single-cut file provides a smooth and precise sharpening action, ensuring that the blades of cutting tools are sharpened effectively.
10.
(003)what is the best file to use on a concave surface?
Correct Answer
C. Half-round
Explanation
The best file to use on a concave surface is a half-round file. This type of file has a curved surface with one flat side and one rounded side, allowing it to conform to the shape of the concave surface. The rounded side of the file helps to remove material evenly and smoothly, while the flat side can be used for finishing and smoothing out any rough edges. Using a half-round file ensures that the file will make contact with the entire concave surface, resulting in a more accurate and even filing process.
11.
(003)What type of file is primarily used for sharpening circular saws and edge tools?
Correct Answer
A. Mill
Explanation
A mill file is primarily used for sharpening circular saws and edge tools. It is a type of file that has a flat shape with parallel rows of teeth. The flat shape allows for even and consistent sharpening of the cutting edges of circular saws and other tools. The teeth on the file remove material from the edges of the tools, creating a sharp and precise cutting surface.
12.
(003)what type of chisel is best suite for cutting slots and keyways?
Correct Answer
B. Cape
Explanation
A cape chisel is best suited for cutting slots and keyways. This type of chisel has a narrow, rectangular blade with a beveled edge, allowing it to easily fit into tight spaces and create precise cuts. The flat chisel may not be as effective in cutting slots and keyways as it has a wider blade. The diamond point and half roundnose chisels are designed for different purposes and may not be suitable for this specific task.
13.
(003)what type of chisel is best used for cutting V-shaped grooves?
Correct Answer
C. Diamond -point
Explanation
A diamond-point chisel is best used for cutting V-shaped grooves. This type of chisel has a sharp, pointed tip that allows for precise and clean cuts in the shape of a V. The sharpness of the diamond-point chisel makes it ideal for creating grooves with sharp angles and clean edges.
14.
(004)when you're cutting solid stock aluminum how many teeth per inch are recommended for the hacksaw blade?
Correct Answer
D. 18
Explanation
When cutting solid stock aluminum, it is recommended to use a hacksaw blade with 18 teeth per inch. This tooth count provides a finer and smoother cut, allowing for greater control and precision while minimizing the risk of chipping or damaging the material. Using a blade with a higher tooth count also helps to prevent the blade from getting clogged with aluminum shavings, ensuring a more efficient and effective cutting process.
15.
(004)How many teeth per inch are recommended on a hacksaw blade used for cutting thick wall tubing?
Correct Answer
B. 24
Explanation
A hacksaw blade with 24 teeth per inch is recommended for cutting thick wall tubing. This is because a higher number of teeth per inch provides a finer cut, which is necessary for cutting through thicker materials. With 24 teeth per inch, the blade will make smoother and more precise cuts on the tubing, ensuring a clean and accurate result.
16.
(004)which lever shear can cut sheet metal of unlimited Length or width?
Correct Answer
D. Throat-less
Explanation
A throat-less lever shear can cut sheet metal of unlimited length or width because it does not have a throat or gap between the blades. This allows the sheet metal to be fed through the shear without any limitations on its size. The absence of a throat also provides greater flexibility and maneuverability when cutting sheet metal, making it an ideal choice for cutting large or irregularly shaped pieces.
17.
You can ensure a reciprocating saw is cutting properly by selecting a blade
Correct Answer
B. Pitch where at least two teeth will cut at all times.
Explanation
To ensure a reciprocating saw is cutting properly, it is important to select a blade with a pitch where at least two teeth will cut at all times. This ensures a consistent and efficient cutting motion, as having multiple teeth engaged in the cutting process provides better stability and control. If only one tooth is cutting at a time, it can cause the blade to wander and result in an uneven or jagged cut. Therefore, selecting a blade with the appropriate pitch helps to maintain a smooth and accurate cutting action.
18.
(005) To use the job selector dial on a contour metal cutting saw you must know the
Correct Answer
B. Material composition and thickness.
Explanation
To use the job selector dial on a contour metal cutting saw, you need to know the material composition and thickness. This is because different materials and thicknesses require different cutting settings and blade types. The job selector dial allows you to choose the appropriate settings for the specific material and thickness you are working with, ensuring optimal cutting performance and accuracy.
19.
005 What do you adjust to make the contour metal cutting saw blade track properly?
Correct Answer
B. Tilting wheel
Explanation
The tilting wheel is adjusted to make the contour metal cutting saw blade track properly. By adjusting the angle of the tilting wheel, the blade can be aligned correctly with the cutting path, ensuring accurate and precise cuts. This adjustment allows the blade to follow the desired contour smoothly and without any deviations, resulting in clean and precise cuts. The roller guide, upper guide block, and lower guide block may also play a role in guiding the blade, but the tilting wheel specifically controls the tracking of the blade.
20.
006 What type of grinding wheel do you use when you're grinding aluminum using a bench grinder?
Correct Answer
B. Silicon carbide
Explanation
Silicon carbide is the correct answer for grinding aluminum using a bench grinder. Silicon carbide is a type of abrasive material that is harder than aluminum oxide, making it suitable for grinding softer materials like aluminum. It is also less likely to cause clogging or glazing of the grinding wheel, which can occur when using other types of abrasive materials. Therefore, silicon carbide is the preferred choice for grinding aluminum on a bench grinder.
21.
006 what is the max safe gap between the wheel and the work rest of the pedestal grinder?
Correct Answer
C. 1/8"
Explanation
The maximum safe gap between the wheel and the work rest of the pedestal grinder is 1/8". This is the distance that should be maintained to ensure safe operation and prevent any accidents or injuries. A larger gap could result in the workpiece being pulled into the wheel, causing it to become unstable and potentially causing harm to the operator. Therefore, it is important to adhere to this maximum safe gap to maintain a safe working environment.
22.
006 What is the max bed gap allowed when using a powered disc sander?
Correct Answer
C. 1/8"
Explanation
The maximum bed gap allowed when using a powered disc sander is 1/8". This means that there should not be a gap larger than 1/8" between the bed and the disc of the sander. Having a larger gap can result in instability and potential safety hazards while using the sander. It is important to ensure that the bed is properly adjusted and aligned with the disc to maintain a safe working environment.
23.
006The machine capacity of a rotary punch is found on the
Correct Answer
A. Front of each die holder.
Explanation
The machine capacity of a rotary punch is found on the front of each die holder. This means that the information about the maximum capacity or capability of the punch machine can be found on the front side of the die holder. It is important to know this capacity in order to ensure that the machine is used within its limits and to prevent any damage or malfunctioning. The capacity may be indicated in terms of the maximum thickness or size of the material that can be punched using the machine.
24.
007 The largest twist drill the chuck on a hand drill can normally accommodate is
Correct Answer
B. 1/4"
Explanation
The largest twist drill that the chuck on a hand drill can normally accommodate is 1/4". This means that the chuck can hold drill bits with a maximum diameter of 1/4 inch.
25.
007 The flutes on twist drill are necessary because they
Correct Answer
A. Provides a means of chip removal.
Explanation
The flutes on a twist drill are necessary because they provide a means of chip removal. As the drill rotates, the flutes help to channel the chips out of the hole being drilled, preventing them from clogging the drill bit and hindering the drilling process. This allows for efficient drilling and helps to maintain the quality of the drilled hole.
26.
007 The included angle of a twist drill used for most metals is
Correct Answer
C. 118
Explanation
The included angle of a twist drill used for most metals is 118 degrees. This angle is commonly used because it provides a good balance between strength and cutting efficiency. A larger angle would result in a weaker drill bit, while a smaller angle would result in less efficient cutting. Therefore, 118 degrees is the optimal angle for drilling into most metals.
27.
007 When using a micro stop countersink,each increment of the micrometer adjustment increases or decreases the depth of cut by
Correct Answer
A. .001"
Explanation
When using a micro stop countersink, each increment of the micrometer adjustment increases or decreases the depth of cut by .001". This means that for every adjustment made on the micrometer, the depth of cut will either increase or decrease by .001 inches.
28.
008 rivet hole that will be dimpled using a hand-dimpling dies are drilled
Correct Answer
A. To the correct size after dimpling.
Explanation
The correct answer is "to the correct size after dimpling." This means that the rivet holes are initially drilled to a smaller size and then expanded to the correct size using hand-dimpling dies after the dimpling process. This ensures that the holes are precisely sized to accommodate the rivets and allows for a secure and proper fit during the riveting operation.
29.
008 What makes coin dimpling superior to the radius -dimpling?
Correct Answer
D. The sliding coining die of the female die.
Explanation
The sliding coining die of the female die is what makes coin dimpling superior to radius dimpling. This is because the sliding coining die allows for a more precise and controlled dimpling process, resulting in a more consistent and accurate outcome. The concave shape of the female die, the sliding coining ram in the male die, and the 2" slope of the pilot in the male die are not mentioned as factors that contribute to the superiority of coin dimpling.
30.
008 when using a micro-shaver,you set it how many thousands of an inch above the skin?
Correct Answer
A. .002"
Explanation
When using a micro-shaver, it is set .002" above the skin. This means that the shaver is positioned at a height of two-thousandths of an inch above the surface of the skin. This small distance allows for a precise and close shave without causing any cuts or irritation to the skin.
31.
009 What adjustment is required when the bar folder does not operate freely?
Correct Answer
A. Thickness
Explanation
When the bar folder does not operate freely, the most likely adjustment that needs to be made is to the thickness. This could involve checking and adjusting the settings on the machine to ensure that it is properly calibrated for the thickness of the material being folded. It could also involve inspecting the material itself to see if there are any irregularities or obstructions that are preventing the bar folder from operating smoothly. By addressing the thickness, the bar folder should be able to operate freely and efficiently.
32.
(009)What do you adjust if the cornice brakes bends a piece of metal excessively at one end?
Correct Answer
A. Top leaf
Explanation
If the cornice breaks and bends a piece of metal excessively at one end, the top leaf would need to be adjusted. The top leaf is responsible for providing support and stability to the cornice, so adjusting it would help correct the excessive bending of the metal.
33.
009 You can from a conical shape with the slip roll former by
Correct Answer
A. Setting the back roller at an angle.
Explanation
By setting the back roller at an angle, it allows the metal to be fed through the slip roll former in a conical shape. The angle of the back roller determines the angle at which the metal is bent, resulting in the desired conical shape. This method is effective in forming conical shapes because it allows for precise control over the bending process.
34.
009 When Stretching or shrinking ,the edge of flanges can crack and split as the result of
Correct Answer
C. Repeating the strokes too long in one spot
Explanation
When stretching or shrinking, repeating the strokes too long in one spot can cause the edge of the flanges to crack and split. This happens because applying excessive force in a localized area for an extended period of time can exceed the material's ability to withstand the stress, leading to the formation of cracks and splits. It is important to evenly distribute the stretching or shrinking strokes to prevent concentrated stress on a single spot.
35.
010 Which forming process involves using a smooth-face dolly?
Correct Answer
B. Bumping
Explanation
Bumping is the forming process that involves using a smooth-face dolly. This technique is used to shape and contour metal sheets by striking them with a smooth-faced hammer or mallet against a dolly. The smooth-face dolly acts as a backing support while the hammer is used to create the desired shape by stretching or compressing the metal. This process is commonly used in automotive and aircraft industries to create curved or contoured panels.
36.
010 Which hand forming operation refers to the reduction of an area of a piece of metal?
Correct Answer
C. Shrinking
Explanation
Shrinking is the hand forming operation that refers to the reduction of an area of a piece of metal. This process involves applying pressure or force to a specific area of the metal, causing it to contract and reduce in size. This can be done using various tools and techniques, such as hammering or using a shrinking disc. Shrinking is commonly used in metalworking to shape and manipulate metal pieces, particularly when creating curves or contours. It allows for precise control over the metal's shape and can be used to achieve desired dimensions and aesthetics.
37.
010What do you usually use as a support during the bumping process?
Correct Answer
B. Sandbag
Explanation
During the bumping process, a sandbag is typically used as a support. A sandbag provides a flexible and adjustable surface that can be molded to conform to the shape of the object being bumped. It helps absorb the impact and distribute the force evenly, preventing any damage to the object. The sandbag also allows for precise control and adjustment during the bumping process, making it a commonly used support tool.
38.
010 A blowhorn stake is best suited for
Correct Answer
A. Shaping objects with abrupt tapers
Explanation
A blowhorn stake is best suited for shaping objects with abrupt tapers because it allows for precision and control in forming tapered shapes. The blowhorn shape of the stake provides a curved surface that can be used to gradually shape and taper the object being worked on. This is particularly useful when working with materials that require precise shaping, such as metal or wood, where a gradual taper is needed. The blowhorn stake allows for efficient and accurate shaping of objects with abrupt tapers.
39.
010 What do you select to rivet,from,and seam square or rectangular shaped materials?
Correct Answer
A. Solid mandrel stake
Explanation
A solid mandrel stake is used to rivet, form, and seam square or rectangular shaped materials. This type of stake provides a sturdy support and allows for precise shaping and joining of the materials. It is commonly used in metalworking and jewelry making to create secure and durable connections between square or rectangular pieces.
40.
011 which method of curving an extruded angle is usually more satisfactory because it is faster and easier and affects the metals less?
Correct Answer
A. V block
Explanation
Curving an extruded angle using a V block is usually more satisfactory because it is faster and easier and affects the metals less. The V block provides a stable and secure surface for the metal to be curved, allowing for precise and controlled bending. This method is commonly used in metalworking industries as it ensures minimal distortion or damage to the metal.
41.
011 if you need to add additional crimps to shrink a form angle you place them
Correct Answer
C. Between the original crimps
Explanation
When adding additional crimps to shrink a form angle, they should be placed between the original crimps. This is because the original crimps are already in place and serve as the starting point for the angle. By adding the additional crimps between the original ones, the angle can be further tightened and secured. Placing the crimps in the location of the original ones or on the ends of the formed angle would not effectively shrink the angle.
42.
011 When forming a flange by shrinking you start hammering on an angle at
Correct Answer
D. The center,working gradually towards both ends.
Explanation
When forming a flange by shrinking, it is best to start hammering on an angle at the center and gradually work towards both ends. This method allows for even and controlled shrinking of the material, ensuring that the flange is formed properly without any distortions or unevenness. Working gradually towards both ends also helps to distribute the hammering force evenly, preventing any potential damage or deformation to the material. This technique is preferred over working quickly, as it gives the metal more time to adjust and avoids any sudden changes that could lead to errors in the flange formation.
43.
011 When you're hand forming an angle by shrinking the flange tends to
Correct Answer
A. Buckle at the end
Explanation
When hand forming an angle by shrinking the flange, the flange tends to buckle at the end. This means that the material on the flange will wrinkle or fold up towards the end of the angle being formed. This can happen due to the uneven distribution of stress and strain on the material during the shrinking process. The buckling at the end is a common occurrence when hand forming angles by shrinking flanges.
44.
(011) When forming a flange by stretching you start hammering on an angle
Correct Answer
B. Near the ends, working gradually to the center
Explanation
When forming a flange by stretching, it is important to start hammering near the ends and work gradually towards the center. This technique allows for even distribution of the force applied and prevents any distortion or damage to the material. Working gradually towards the center ensures that the flange is formed symmetrically and maintains its shape.
45.
(012) If the material is not held flat against the face of the form during the bumping process it will
Correct Answer
C. Buckle
Explanation
If the material is not held flat against the face of the form during the bumping process, it will buckle. This means that the material will bend or fold out of shape, creating a noticeable bulge or wave-like appearance. This can happen when there is not enough pressure or support applied to the material, causing it to warp or deform. Buckling can affect the overall quality and appearance of the material, making it important to ensure that it is held flat during the bumping process.
46.
(013) In what series technical order (TO) can you find specific equipment maintenance inspection and maintenance requirements?
Correct Answer
D. 34
Explanation
The correct answer is 34. This is because the question is asking for the series technical order (TO) in which specific equipment maintenance inspection and maintenance requirements can be found. Among the given options, only 34 is a valid series TO number. The other options (0-5, 00-20, and 3) are not relevant to the question and do not pertain to equipment maintenance inspection and maintenance requirements.
47.
(013) What grit of sandpaper do you use to properly remove oxidation from the bare metal of a machine surface?
Correct Answer
C. 400
Explanation
To properly remove oxidation from the bare metal of a machine surface, a grit of 400 sandpaper should be used. This grit is considered fine and is suitable for gently removing the oxidation without causing damage to the metal surface. Using a coarser grit may be too abrasive and result in scratches or further damage to the metal, while a finer grit may not be effective enough to remove the oxidation. Therefore, 400 grit sandpaper is the appropriate choice for this task.
48.
(013) What Air Force Technical Order (AFTO) form is used to document equipment maintenance?
Correct Answer
C. Form 244, Industrial/Support Equipment Record.
Explanation
Form 244, Industrial/Support Equipment Record, is used to document equipment maintenance in the Air Force. This form is specifically designed for industrial and support equipment, allowing technicians to record and track maintenance activities, repairs, inspections, and other relevant information. It helps in maintaining accurate and up-to-date records of equipment maintenance, ensuring proper documentation and traceability of maintenance actions.
49.
(013) What section of the Air Force Technical Order (AFTO) Form 244 is used to document equipment discrepancies?
Correct Answer
D. V
Explanation
Section V of the Air Force Technical Order (AFTO) Form 244 is used to document equipment discrepancies. This section allows personnel to record any issues or malfunctions observed with the equipment. By documenting discrepancies in this section, it ensures that the necessary repairs or maintenance can be scheduled and completed in a timely manner, thereby maintaining the operational readiness of the equipment.
50.
(013) When documenting equipment discrepancies, what does a red X denote on an Air Force Technical Order (AFTO) Form 244, Industrial/Support Equipment Record?
Correct Answer
A. Unsafe condition
Explanation
A red X on an Air Force Technical Order (AFTO) Form 244, Industrial/Support Equipment Record, denotes an unsafe condition. This means that the equipment has a defect or issue that makes it unsafe to use. The red X serves as a visual indicator to alert personnel that the equipment should not be used until the issue is resolved.