Textile Production Methods And Systems

Bespoke garments are made to fit a particular person and are an example of One off production. They could be dresses made for a actress for the Oscars or a suit made on Saville Row.

This is a fast, flexible system which is often combined with straight line production.

Continuous flow production refers to a manufacturing process where products are produced continuously without any interruptions. This type of production operates 24 hours a day, as there are no breaks or downtime in the production line. Therefore, the correct answer is 24.

Workers in straight line production are typically paid according to how many products they work on, known as piece work. This means that their wages are directly linked to their productivity and the number of items they complete. This payment method incentivizes workers to be efficient and productive, as they can earn more money by completing more products. It also allows employers to accurately track and measure individual performance based on output.

Mass production involves a large quantity of a product being manufactured. Either in a repetitive or continuous way in a factory.

Repetitive flow makes large numbers of identical products at a relatively low cost. Fashion items are usually batch production as smaller amounts are made.

Products that only one or two would be made of, a carpet would be continuous flow production and a coat from Ted Baker would be batch production.

One off production refers to the manufacturing of a single, unique product tailored to meet specific customer requirements. This process is commonly known as job production, where each product is produced as a separate job or project. It involves customizing the production process and resources to create a unique product, often in small quantities. This approach allows for flexibility and customization, making it suitable for specialized or niche markets.

Just in time the materials and components for the product are delivered to the factory justy as the product is being made, reduycing the need for storage. Once the products are made they are delivered to the stores straight away without being stored. A good system as long as logistical (organisation) systems are good.

Batch production has three disadvantages. First, working time is lost when switching from one textile product to another, as the production process needs to be adjusted. Second, equipment needs to be reset after each production run, causing additional time and effort. Third, the increased number of products in batches can lead to storage problems, requiring more space and potentially causing logistical issues. Additionally, staff may find their work repetitive and boring, as they only focus on one aspect of production.

Repetitive Flow (flow line production) is a cheap way to make products because materials can be bought in bulk, allowing for cost savings. Additionally, the production line can be fully or semi-automated, reducing the need for manual labor and increasing efficiency. This method also allows for the production of a large number of items quickly, further reducing costs. Furthermore, it can be broken down into sub-assemblies, making it easier to manage and assemble the final product.

One off production uses highly skilled workers to make expensive, detailed products that would take along time to make. Workers would have a variety of skills and would used versatile machinery that would do various jobs such as button holing and lockstitching. Some work might be done by hand.

Batch production is flexible and changes for each order, however batches can be repeated as many times as needed. A variety of styles can be made at a reasonable cost and staff enjoy flexible working conditions.

Cotton yarn and dish cloths are continuous and repetitive flow production. Batch production makes fashion products or products where only a limited number are needed.