Processing Packaging Assessment - Ros | Attempts: 43

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| By Holly Piturro

Holly Piturro

Community Contributor

Quizzes Created: 13 | Total Attempts: 3,283

Questions: 10 | Attempts: 43 | Updated: Apr 24, 2023

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Processing Packaging Assessment - Ros - Quiz

This assessment should be used to determine if the following system objectives have been met:
Describe the systems landscape and key integration points Identify key benefits of the R2P2 system Describe how the daily operating plan is an input to employee activities Explain how MES is used by the employee in the Processing process Recognize the upstream and downstream effects of system deviations Practice navigating to the Quality Sample Selection popup window and enter test results Practice the process for consuming ingredients and producing semi-finished goods Demonstrate how to produce animal feed and scrap materials

Questions and Answers

1.

Which inventory can be viewed in MES?
- A.
  
  Finished Good inventory
- B.
  
  Cellulose batches
- C.
  
  Staged inventory from the warehouse
- D.
  
  None of the above
Correct Answer
D. None of the above

Explanation
MES stands for Manufacturing Execution System, which is a software system used to manage and monitor the production process on the shop floor. It primarily focuses on real-time data collection, tracking, and control of manufacturing operations. In MES, the inventory that can be viewed typically includes raw materials, work in progress (WIP), and components used in the production process. Therefore, none of the options provided (Finished Good inventory, Cellulose batches, Staged inventory from the warehouse) are correct as they do not align with the typical inventory that can be viewed in MES.

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2.

Which systems are part of the SSI Landscape?
- A.
  
  Wonderware (MES)
- B.
  
  FLEX
- C.
  
  SAP
- D.
  
  CIM
- E.
  
  Answers A, B and C
- F.
  
  Answers A, C and D
Correct Answer
E. Answers A, B and C

Explanation
The correct answer is "Answers A, B and C". This means that Wonderware (MES), FLEX, and SAP are all part of the SSI Landscape.

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3.

You are adding animal feed to an existing batch. What information must be entered manually in MES?
- A.
  
  The time the material was scrapped
- B.
  
  Tote Location
- C.
  
  Tote Dimensions
- D.
  
  The batch number and the quantity of the material added to the batch
Correct Answer
D. The batch number and the quantity of the material added to the batch

Explanation
In MES, when adding animal feed to an existing batch, the batch number and the quantity of the material added to the batch must be entered manually. This information is crucial for accurately tracking and documenting the addition of the feed to the batch. The batch number helps in identifying and differentiating the specific batch, while the quantity ensures that the correct amount of feed is added.

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4.

Select the true statement.
- A.
  
  Consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production, or until the production order has been sent to SAP
- B.
  
  Consumption can only be completed real-time. Consumption corrections must be completed by a supervisor
- C.
  
  Consumption against a production order can be entered as early as two days prior to the start of the production order and up to three days post-production
- D.
  
  In MES, you first click on the “Consume” button to turn cheese that drops on the floor into Animal Feed
Correct Answer
A. Consumption against a production order can be entered as early as one day prior to the start of the production order and up to five days post-production, or until the production order has been sent to SAP
5.

True or False: You can save a partially completed DED and access it later to finish the entry.
- A.
  
  True
- B.
  
  False
Correct Answer
B. False

Explanation
The correct answer is False because you cannot save a partially completed DED (Data Entry Document) and access it later to finish the entry. Once you start filling out a DED, you need to complete it in one session as there is no option to save it and continue later.

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6.

In the new system, MES will automatically trigger the Operator to pull quality samples when it is time to do so.
- A.
  
  True
- B.
  
  False
Correct Answer
B. False

Explanation
The given statement is false. According to the statement, the MES (Manufacturing Execution System) will automatically trigger the Operator to pull quality samples when it is time to do so. However, this statement is incorrect because in the new system, it is unlikely that the MES will automatically trigger the Operator. The system may have other mechanisms or processes in place to prompt the Operator to pull quality samples, but it cannot be assumed that the MES will do so automatically.

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7.

Select the true statement.
- A.
  
  Raw ingredients / packaging materials are scrapped on the MES Produce screen
- B.
  
  Raw ingredients / packaging materials are scrapped on the MES Consume screen
- C.
  
  Cheese is scrapped on the MES Animal Feed screen
- D.
  
  The “Batch Fully Consumed” checkbox must be selected when scrapping raw ingredients / packaging materials.
Correct Answer
B. Raw ingredients / packaging materials are scrapped on the MES Consume screen
8.

How are box materials consumed in the system?
- A.
  
  Box materials do not get consumed because boxes are non-batch-managed (non-lot) material
- B.
  
  The system backflushes (automatically consumes) these non-lot materials
- C.
  
  Box materials need to be manually consumed in MES
- D.
  
  You can only “reverse-consume” box materials
Correct Answer
B. The system backflushes (automatically consumes) these non-lot materials

Explanation
The correct answer is that the system backflushes (automatically consumes) these non-lot materials. This means that the system automatically deducts the usage of box materials from inventory as they are used in the production process.

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9.

How many production orders can be set to “Running” status at any time on any given day at the Palletizer?
- A.
  
  One
- B.
  
  Two
- C.
  
  None, the Attendant or Operator cannot change the status of a production order, only the Supervisor
- D.
  
  As many as are available
Correct Answer
A. One

Explanation
At the Palletizer, only one production order can be set to "Running" status at any time on any given day. This means that the Attendant, Operator, or Supervisor can only change the status of one production order to "Running" at a time. Any additional production orders will have to wait until the current one is completed or its status is changed.

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10.

Which of the following statements is true about batches?
- A.
  
  Every pallet of finished goods produced has a unique batch number.
- B.
  
  Each bag of gas flush product will have a unique batch number
- C.
  
  Each pallet of animal feed will share the same batch number: 88888888
- D.
  
  Every pallet of a vendor’s packaging material must have a unique LFC batch number
Correct Answer
A. Every pallet of finished goods produced has a unique batch number.

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Current Version
Apr 24, 2023

Quiz Edited by
ProProfs Editorial Team
Jul 06, 2016

Quiz Created by
Holly Piturro

Processing Packaging Assessment - Ros

Which inventory can be viewed in MES?

Which systems are part of the SSI Landscape?

You are adding animal feed to an existing batch. What information must be entered manually in MES?

Select the true statement.

True or False: You can save a partially completed DED and access it later to finish the entry.

In the new system, MES will automatically trigger the Operator to pull quality samples when it is time to do so.

Select the true statement.

How are box materials consumed in the system?

How many production orders can be set to “Running” status at any time on any given day at the Palletizer?

Which of the following statements is true about batches?