1.
Where should the SMT machine be positioned in a production line?
Correct Answer(s)
A. After the board loader
B. After laser marking
C. Before the screenprinter
Explanation
The SMT should be installed after anything which might cause contamination and before the next critical process, for example screenprint or adhesive placement
2.
Why is the SMT machine required even in a Cleanroom?
Correct Answer(s)
B. PCB's release epoxy dust from routed edges
C. Risk of contamination from operators
Explanation
Even wrapped in plastic, boards will still have contamination on the surface making it necessary to clean them. Generally suppliers do not package boards in a cleanroom environment.
3.
How does the SMT help the Six Sigma process?
Correct Answer(s)
B. Helps reduce random and variable defects
D. Helps reduce re-work
Explanation
The SMT will help to improve the yield but does not provide or analyse data. The customer's SPC (statistical process control) will do this.
4.
Why is contact cleaning the best and most effective method?
Correct Answer(s)
A. It cuts through the boundary layer
B. It doesn't blow contamination around
C. It doesn't scratch the board surface
D. It removes particles down to sub micron in size
Explanation
Contact cleaning is the best and most effective method because it has several advantages. Firstly, it cuts through the boundary layer, which refers to the layer of air and contaminants that can accumulate on the surface. By cutting through this layer, contact cleaning ensures that the surface is thoroughly cleaned. Secondly, it doesn't blow contamination around like air or gas methods can do. This means that the contaminants are effectively removed from the surface instead of being spread elsewhere. Thirdly, contact cleaning doesn't scratch the board surface, ensuring that the surface remains undamaged. Lastly, it is capable of removing particles down to sub micron in size, ensuring a high level of cleanliness.
5.
Which length of machine can be supplied with the optional cartridge integrated into the machine stand?
Correct Answer(s)
A. 300
B. 400
Explanation
This option is not available in the 600 unit due to a different slide design which is not removeable
6.
What length of SMT machine does not have a fully removeable cartridge?
Correct Answer
C. 600
Explanation
The 600 machine slide is not removeable
7.
Which side of the board is cleaned in a single sided machine?
Correct Answer
A. Top
Explanation
In a single-sided machine, only the top side of the board is cleaned. This means that the machine is designed to clean and remove dirt, dust, or debris from the surface that is facing upwards. The bottom side of the board is not cleaned in this process.
8.
Which side of the adjustable conveyor can be the fixed Datum?
Correct Answer(s)
A. Front
C. Rear
Explanation
Customers can select either front or rear
9.
Where is the anti-static bar fitted on the SMT machine?
Correct Answer
C. Top exit
Explanation
The anti-static bar is fitted on the top exit of the SMT machine. This placement allows the bar to effectively neutralize any static charges that may have built up on the components or circuit boards during the manufacturing process. By placing it at the top exit, the anti-static bar ensures that any static electricity is discharged before the components leave the machine, reducing the risk of damage or malfunction caused by electrostatic discharge.
10.
What are the benefits of the SMT machine?
Correct Answer(s)
A. Improves yield
B. Ensures a clean surface for printing
D. Reduces random and variable defects
Explanation
SMEMA is a feature
11.
Which feature(s) are optional?
Correct Answer
C. Static monitoring sensor
Explanation
SMEMA cables are the option, not the SMEMA software
12.
What tools are required to refresh and change the Pre-sheeted Adhesive Roll?
Correct Answer
A. None
Explanation
No tools are required to refresh and change the Pre-sheeted Adhesive Roll. This means that the process can be done without the use of any specific tools or equipment.
13.
Where can the DCR handroller be used in an SMT company?
Correct Answer(s)
A. To manually clean boards before screenprint if there is no automatic board loader, or the printer is semi-automatic (manually loaded)
B. To clean stencils
C. To clean work surfaces or repair stations
Explanation
The DCR handroller can be used in an SMT company for multiple purposes. It can be used to manually clean boards before screenprint if there is no automatic board loader or if the printer is semi-automatic and requires manual loading. It can also be used to clean stencils, as well as work surfaces or repair stations. Therefore, the correct answer includes all these options as valid uses for the DCR handroller in an SMT company.
14.
What are the benefits of being able to see the contamination collected on the Adhesive Roll?
Correct Answer(s)
A. Provides instant feedback to the operator that machine is working
B. Allows analysis of root cause of contamination
D. Lets operator know when paper is due for changing
Explanation
Being able to see the contamination collected on the Adhesive Roll provides instant feedback to the operator that the machine is working. This allows the operator to have confidence that the machine is functioning properly and effectively removing contamination. Additionally, it allows for the analysis of the root cause of contamination, helping to identify and address any issues or sources of contamination. Lastly, it lets the operator know when the paper is due for changing, ensuring that the machine continues to operate efficiently and effectively.
15.
Where in the SMT line would you normally install the optional static monitoring sensors?
Correct Answer(s)
B. After SMT machine before screenprinter
C. After screenprint
Explanation
Some customers like to fit the static monitor "after" the screenprinter to monitor and measure static levels after the print process.
16.
What modes of cleaning operation can the SMT machine offer?
Correct Answer(s)
B. Double sided and by-pass
C. Single sided and by-pass
Explanation
The interchangeable optional cartridge is not available in 600mm machine, as the slides are not removeable.
Double and single sided cleaning can only be achieved if the extra cartridge is included.
17.
Why is the door for the optional brush cartridge a different colour?
Correct Answer(s)
B. Because it shows at a distance whether the machine is operating in double or single sided mode.
C. To make it easy for the machine operator to know there are different cartridges in the machine
Explanation
The door for the optional brush cartridge is a different color to show at a distance whether the machine is operating in double or single sided mode. Additionally, it is designed this way to make it easy for the machine operator to know that there are different cartridges in the machine.
18.
Can boards with components fitted be cleaned in a double sided SMT machine?
Correct Answer
A. Yes, but only in the 300 or 400 version with an optional brush support cartridge
Explanation
600 unit can ONLY be ordered as a double or single sided machine. It cannot be supplied with the interchangeable cartridge as the slides are not removeable.
19.
What does this photograph suggest?
Correct Answer(s)
B. The joint integrity of the pad is compromised as there is a reduction in solder paste
C. This could cause a short circuit
E. The long term reliability of this joint may be compromised
Explanation
The photograph suggests that the joint integrity of the pad is compromised due to a reduction in solder paste. This reduction in solder paste could potentially cause a short circuit. Additionally, the long term reliability of this joint may be compromised.
20.
What is the maximum speed of the SMT machine?
Correct Answer
C. Maximum speed is 40 m/min
Explanation
The maximum speed of the SMT machine is 40 m/min.